Plug flow cooling crystallizer

Product Description

A plug flow cooling crystallizer is an equipment used for controlled crystallization processes. It facilitates efficient cooling of substances by maintaining a continuous and uniform flow pattern. The material being crystallized flows through the crystallizer while being subjected to controlled cooling conditions. Heat is extracted from the material using a coolant, such as chilled water or a refrigerant. The plug flow configuration ensures consistent crystal growth and size distribution, making it suitable for industrial-scale production. This crystallizer is widely used in pharmaceuticals, chemicals, food processing, and minerals industries to achieve precise crystal properties and high throughput rates.

Advanced Plug Flow Crystallization

Harnessing true plug-flow operation, the PFCC-3100 ensures consistent product quality by preventing back-mixing and facilitating uniform cooling along its length. This design is ideal for controlled particle size distribution-ranging from 50 to 500 microns-making it highly reliable for industrial crystallization, chemical production, and pharmaceutical manufacturing.


Intelligent Process Control and Automation

With a fully PLC-controlled system and SCADA compatibility, this crystallizer allows precise monitoring and process adjustments. Ultrasonic level sensors, central lubrication, and automatic cleaning-in-place (CIP) simplify maintenance while ensuring hygienic operation, enhanced safety, and increased uptime.


Robust Construction and Efficient Operation

Manufactured from SS316/SS304 stainless steel and featuring a polished surface, the PFCC-3100 is designed to withstand rigorous industrial environments. Integrated with overload protection, emergency stop, and a centralized lubricating system, it assures safe operations. Multiple hinged covers provide ample maintenance accessibility, while effective insulation and jacketed water cooling optimize thermal efficiency.