Product Description
Alloys reactor- We are manufacturing and providing a wide array of excellent quality range of Reactor Vessel. These products are highly demanded in the market for their affordable prices, optimum durability, fine finish.
Efficient and Precise Sterilization ProcessThis reactor leverages high-pressure water jet spray and optional built-in steam generation for rapid, uniform sterilization. The PLC-based control system offers both manual and automated operational modes, enabling precise adjustment of temperature and sterilization times to meet varied application requirements, from pharmaceutical sterilization to food processing.
User-Friendly Interface and MonitoringWith a touch screen HMI, operators can easily monitor real-time parameters, adjust settings, and access detailed records via USB or printer outputs. The system ensures full process traceability and adaptability for batch operations, while digital displays simplify operation and data logging.
Comprehensive Safety and ComplianceEquipped with advanced safety features like a pressure relief valve, emergency stop, door lock interlock, and certified for CE and ISO 9001:2015 standards, the reactor ensures operator security and consistent compliance with international quality regulations.
FAQ's of Vessel Alloy Reactor:
Q: How does the Vessel Alloy Reactor ensure uniform heat distribution during sterilization?
A: The reactor achieves uniform heat distribution through its mirror-polished 316L stainless steel chamber, integrated high-pressure water jet spray system, advanced insulation using high-grade mineral wool with SS cladding, and precise PLC-based temperature control, providing 1C uniformity throughout the chamber.
Q: What are the main benefits of using the PLC-controlled touch screen HMI?
A: The PLC-controlled touch screen HMI allows users to easily select manual or automatic modes, adjust sterilization parameters, and monitor real-time process data. It also enables digital recording, USB/printer data output, and concise control over all operational settings for enhanced efficiency and traceability.
Q: When is on-site commissioning and installation available for this reactor?
A: On-site commissioning and installation are available upon purchase, ensuring the reactor is professionally set up and tested at the customer's location anywhere in India. This service supports a smooth implementation and operational start-up.
Q: Where can the Vessel Alloy Reactor be installed and utilized?
A: The reactor is suitable for pharmaceutical manufacturing facilities, food processing plants, and laboratory environments. Its robust build, mobility (with stainless steel trolleys), and compliance with GMP standards make it versatile for various industrial and research settings.
Q: What is the typical sterilization process for this reactor?
A: The process involves loading the chamber, setting the required temperature and time (up to 135C and 10-150 minutes), and initiating the cycle via the HMI. The optional built-in steam generator and high-pressure jet spray ensure rapid, thorough sterilization. Safety features activate as needed during operation.
Q: How does the safety system protect operators during use?
A: Safety is ensured through a combination of a pressure relief valve, emergency stop button, mechanical door lock interlock, and horizontal sliding door design. These features prevent accidental opening or overpressurization and allow for immediate shutdown in emergencies.
Q: What types of applications benefit most from using this reactor?
A: The reactor is ideal for pharmaceutical sterilization, food and beverage processing, and diverse laboratory uses that require reliable, reproducible sterilization. Its versatility, compliance, and automated features are especially advantageous for batch-type operational workflows.