Product Description
Mechanical vapor recompression (MVR) is an energy recovery process which can be used to recycle waste heat to improve efficiency. Typically, the compressed vapor is fed back to help heat the mother liquor in order to produce more vapor or steam.
VEPL deals in all types of Vacuum Pump as per client requirement. All material of construction available in this equipment.
High-Efficiency Design for Industrial NeedsOur Mechanical Vapor Recompressor combines closed impeller technology with robust stainless steel construction to maximize energy efficiency and thermal performance. With advanced PLC automation and noise levels at or below 80 dB, it's engineered for seamless integration in process industries such as evaporators, distillation columns, and wastewater treatment plants.
Versatile Cooling and Heavy-Duty BearingsThis MVR unit is compatible with both air-cooled and water-cooled systems, offering flexibility based on your facility's infrastructure. Heavy-duty ball bearings and grease lubrication extend equipment service life beyond 50,000 hours, ensuring long-term reliability and reduced maintenance costs.
Precise Control and Reliable OperationFeaturing advanced PLC automation and a range of voltage options, our MVR operates at 2900 rpm and is compatible with both Direct On Line and Star-Delta starting methods. The IP55 enclosure and mechanical seals offer superior protection, ensuring safe operation even in challenging industrial environments.
FAQ's of Mechanical Vapor Recompressor:
Q: How does the Mechanical Vapor Recompressor enhance energy efficiency in industrial processes?
A: Our MVR leverages advanced centrifugal pump technology and high-efficiency impellers to recover and recompress low-pressure steam, significantly reducing energy consumption in evaporative and distillation operations. This results in lower operational costs and improved environmental sustainability.
Q: What industries commonly use this Mechanical Vapor Recompressor?
A: Typical applications include evaporators, distillation units, and wastewater treatment plants. Its robust design is also suitable for other steam compression tasks in chemical, food, pharmaceutical, and textile industries.
Q: When is the recommended maintenance interval for the recompressor?
A: Thanks to heavy-duty ball bearings and grease lubrication, the Mechanical Vapor Recompressor is designed for over 50,000 hours of service. Routine inspections every 1,000-2,000 hours are recommended for optimal performance and longevity.
Q: Where should the recompressor be installed for best performance?
A: Install the MVR horizontally on a solid, base-mounted foundation close to process equipment. Proper alignment, vibration isolation, and access to cooling (either air or water) are essential for smooth operation.
Q: What is the process of starting the MVR, and which start methods are supported?
A: The recompressor supports Direct On Line (DOL) and Star-Delta start methods for operational flexibility. Upon connection to a 380 V, 50/60 Hz supply, the motor starts automatically via your selected method, controlled and monitored by a PLC system for safety.
Q: How does the PLC control system benefit users?
A: PLC automation allows precise monitoring and adjustment of operating parameters such as speed, flow, and pressure. This ensures optimal performance, energy efficiency, and rapid troubleshooting with minimal manual intervention.
Q: What are the primary benefits of choosing this MVR over others?
A: Key advantages include high efficiency, energy savings, compact design, extended service life, low noise operation, and compliance with ISO 9001 standards. The combination of air/water cooling options and base-mounted horizontal installation enhances versatility for different industrial environments.